Bajaj Products

Segmental Formwork

Bita Danapur Road Project segmental formwork yard
Bita - Danapur Road Project
Segmental formwork technical arrangement
Segmental mould model oneSegmental mould model two
Precision.
Repeated at scale.

A Production Line Engineered Around
Dimension Control, Alignment And
Repetitive Casting.

SYSTEM / SCOPE
Red segmental formwork mould project
Blue segmental formwork mould transport project
Red segmental formwork mould casting project

Short Line & Longline Match Casting

1. Long-Line Match Casting

Segments For An Entire Span Are Cast Sequentially On A Full-Length Casting Bed, Maintaining Their Final Geometric Alignment. Each Newly Cast Segment Is Formed Directly Against The Previously Cast Segment, Creating A Precise Match-Cast Joint And Ensuring Accurate Profile, Continuity And Fit-Up During Erection.

2. Short-Line Match Casting

Segments Are Produced Sequentially In A Compact Casting Cell, Typically One Segment At A Time. The Previously Cast Segment Is Repositioned And Used As The Match-Cast Face For The Next Segment. Survey-Controlled Adjustment Enables Accurate Production Of Straight, Curved And Variable-Geometry Spans Within A Much Smaller Casting Yard.

Match Casting Advantage

Direct Casting Of Adjoining Segment Faces Ensures High Joint Accuracy, Controlled Bridge Geometry, Rapid Erection And Precise Segment-To-Segment Alignment.

The System Is The Production Line.

Segmental formwork engineering drawing
ENGINEERING
Segmental formwork fabrication
FABRICATION
Segmental formwork mockup and site assembly
MOCKUP & SITE ASSEMBLY
Segmental casting and production
CASTING & PRODUCTION
Bihar Project segmental formwork
Bihar Project
Nagpur Metro segmental formwork
Nagpur Metro
Sherpur segmental formwork project
Sherpur Project
Bihar Ganga segmental formwork project
Bihar Ganga Project